The Making Of
How things are actually made

Everything is made
from something else

Twenty-one materials, explained properly — and the connections between them. The acid that leaches copper is made from the waste gas of a copper smelter. The limestone in your walls is the same rock that strips impurities out of steel.

The map

From the ground to the things you use

Almost nothing is made from one thing. Follow any material left to right and it ends up somewhere you would recognise — and follow a destination back and you find four or five materials feeding it.

Tap a material to follow it forward — or tap a destination to see what it’s made from

From the ground to the things you use

Swipe the diagram sideways →

The materials

Twenty-one, in three families

Each page walks the whole process, from the rock in the ground to the thing in your hand, with every figure sourced.

Metals Ways of persuading a rock to give up the metal locked inside it.

Iron & Steel

Iron ore is rust. Getting the oxygen back out takes 1,500 °C and a tonne of carbon — which is the whole decarbonisation problem in one sentence.

1.85 billion tonnes a year

Copper

Rock that is more than 99% waste becomes the metal carrying electricity through almost everything you own.

0.5% ore → 99.99% cathode

Aluminium

The commonest metal in the crust, and one of the hardest to free from its ore. Smelting it is really a way of storing electricity.

Recycling uses 5% of the energy

Nickel

Two unrelated rocks give the same metal by completely different routes — and most of the world’s supply comes from the harder one.

Two ores, no shared process

Zinc

The metal that rusts on purpose: it corrodes so the steel it coats doesn’t. Winning the pure metal is so hard that most is made with electricity, not fire.

~60% just protects steel

Cobalt

Over 98% surfaces as a by-product of copper and nickel, and about 73% comes from a single country — the battery metal the world can’t simply make more of.

>98% is a by-product

Lithium

Abundant but rarely concentrated — it hides in rock and brine beside near-identical ions. Making it is a problem of separation, not mining.

Separation, not mining

Platinum Group Metals

Six near-identical metals arrive together in traces — it can take 10–40 tonnes of rock and half a year to make one ounce of platinum.

Up to 40 tonnes of rock per ounce

Silicon

Ordinary sand, climbed up a purity ladder — a furnace makes metal for alloys, a chemical route makes the nine-nines wafer a chip is cut from.

From sand to 99.9999999% pure

Silver & Gold

Too unreactive to smelt and too dilute to see — and most silver is a by-product of mining something else. Both are rebuilt from dissolved rock to 99.99% pure.

Most silver is never mined on purpose
Why this exists

Real answers, not simplified ones

Most explanations of how things are made are either too shallow to be satisfying or written for people who already work in the industry. These pages aim at the space between: everything explained in plain language, but nothing simplified to the point where you would have to unlearn it later.

Every figure is sourced — USGS, the IEA, worldsteel, the International Aluminium Institute, the Nickel Institute and industry associations — and estimates are labelled as estimates. Where a number is derived rather than reported, it says so.

Questions, corrections or a material you’d like to see explained? Email [email protected].