The Making Of
The index

Every material,
every process

Filter by what a material is, or by where you meet it. Each page walks the full process with every figure sourced.

Type
Used in 9 materials
Metals

Iron & Steel

Iron ore is rust. Getting the oxygen back out takes 1,500 °C and a tonne of carbon — the whole decarbonisation problem in one sentence.

MetalAlloyBuildingTransport
1.85 billion tonnes a year
Metals

Copper

Rock that is more than 99% waste becomes the metal carrying electricity through almost everything you own.

MetalElectricalElectronic
0.5% ore → 99.99% cathode
Metals

Aluminium

The commonest metal in the crust, and one of the hardest to free from its ore. Smelting it is really a way of storing electricity.

MetalTransportPackaging
Recycling uses 5% of the energy
Metals

Nickel

Two unrelated rocks give the same metal by completely different routes — and most of the world’s supply comes from the harder one.

MetalTransportBuilding
Two ores, no shared process
Construction

Cement & Concrete

The most-used manufactured material there is, made by taking a rock apart at 1,450 °C and letting it reassemble in water.

CompositeMineralBuilding
Its CO₂ comes from the rock, not the fire
Construction

Limestone & Lime

Burn it, slake it, leave it in the air, and it slowly turns back into stone. The one material that runs in a loop.

MineralBuildingFeedstock
The one material that returns to stone
Construction

Glass

Sand, soda ash and limestone melted together. What decides whether it becomes a window or optical fibre is how the melt is shaped.

Non-MetalCeramicBuildingPackaging
Same recipe, five different products
Energy & Chemicals

Sulphuric Acid

The most-produced chemical on Earth, and most of it begins as a pollutant someone had to clean up.

ChemicalFeedstockAgriculture
Most-produced chemical on Earth
Energy & Chemicals

Coal

The one industrial raw material nobody manufactures. What we do is find it, wash it, and split it three ways.

MineralFeedstock
Nobody manufactures it